Smart Manufacturing-Runtai New Materials Co., Ltd.

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400-626-0050

Empowering Comprehensive Digital Transformation: Building a Smart Manufacturing System for Fine Chemicals

Deepening Digital and Smart Transformation to Empower High-Quality Corporate Development

Amid the broader trend of deep integration between the digital economy and the real economy, digital and intelligent transformation has become an essential path for fine chemical companies to improve quality and efficiency, ensure environmental sustainability and safety, and achieve high-quality development. Runtai Co., Ltd. has simultaneously advanced the upgrading of its hardware production lines and the development of digital systems. The company has established a comprehensive suite of digital business platforms, including SAP, MES, SRM, and OA, and built an automated control room covering the entire production process. This has integrated the entire business chain—from raw material warehousing, production control, quality inspection, smart packaging, warehouse scheduling, and logistics shipping to post-sales traceability—completing the transformation from a traditional manual management model to an automated and intelligent operational model.

End-to-End Smart Manufacturing

Full-Stack Digital System: Breaking Down Business Data Silos

The company has established a dedicated IT coordination department to plan, implement, and maintain the entire information technology system, ensuring deep integration and data interoperability across multiple systems to lay a solid digital foundation for smart manufacturing:

SAP Financial Management System

SAP Financial Management System

Implement integrated accounting for financial, cost, and operational data to support data-driven management.
OA Collaboration System

OA Collaboration System

Business processes are handled online, enabling efficient cross-departmental collaboration.
MES-Manufacturing Execution System

MES-Manufacturing Execution System

Coordinate the issuance of production plans, the control of process parameters, the monitoring of equipment status, and the recording of actual production performance to ensure precise, closed-loop, and automated operations throughout the production process.
SRM Supply Chain Management System

SRM Supply Chain Management System

By integrating procurement, production, and warehousing, we connect upstream and downstream supply chain resources, optimize resource allocation, and improve market responsiveness.
Logistics Appointment Management System

Logistics Appointment Management System

Implement a system for managing vehicle entry appointments and logistics scheduling with real-time visibility.
Automated Packaging Control System

Automated Packaging Control System

Automated packaging of finished products reduces manual intervention and ensures consistent packaging quality; Through the interconnection of multiple systems, businesses are gradually moving away from reliance on experience and shifting toward data-driven, scientific, and precise decision-making, thereby comprehensively enhancing modern management standards.

Smart Manufacturing Hardware System

Advanced production technology

The production equipment adopts a closed continuous production process. The raw materials are directly transported to the workshop through pipelines. The DCS and APC control systems are linked with the MES system. The process parameters are collected in real time and closed-loop controlled to effectively ensure the stable quality of the water-based coating film-forming additive products and meet the production requirements of the high-end market.
Strict quality inspection

Establish a full-chain quality inspection system covering raw material warehousing, production process, and finished product delivery, equipped with professional analysis and testing equipment; quality inspection data is synchronously connected to the MES system for automatic archiving and retention, achieving full life cycle traceability from raw materials to finished products, and strictly matching the quality standards of high-end water-based coating additives.
Intelligent warehouse management

Automated warehousing facilities are equipped with unmanned conveying equipment. The warehousing module is bidirectionally connected with MES and SRM systems. Inventory data is updated synchronously in real time, reducing human operating errors and ensuring efficient and orderly storage operation of materials and finished products.
Smart logistics dispatch

Implement an online reservation mechanism for raw material vehicles and visualize the entire logistics process; connect the logistics system with supply chain and production system data to realize full-link digital control of raw materials entering the factory and finished products leaving the warehouse.
Intelligent security control

An automated central control room for the entire production process has been built to centrally monitor and remotely operate the entire factory's production equipment. It is equipped with an intelligent monitoring and early warning system for the entire factory to achieve around-the-clock real-time monitoring of the entire production process, to predict risks and hazards in advance, and to automatically warn and handle abnormal conditions. The entire production operation process leaves traces traceable, curbing safety risks from the source, implementing safety production and environmental protection compliance requirements, and practicing the concept of green chemical industry development.

Outlook for the Future

Continuously Deepen Smart Upgrades to Set a Benchmark for Digital Transformation in the Industry

Building on its existing, well-established digital infrastructure, Runtai Co., Ltd. will continue to iterate and refine its end-to-end intelligent management and control platform, fully leverage the value of digital technologies, and drive the company’s operations from process digitization toward intelligent management and smart production. By driving industrial upgrading through technological innovation and enhancing quality and efficiency through intelligent management, the company will continuously strengthen its innovation capacity, competitiveness, and risk resilience. It is committed to becoming a benchmark for digital transformation in the fine chemicals industry and to supporting the company’s sustained, steady, and high-quality development.